COMFORT CUSHION
RANGE A FILLING OPTION FOR EVERYONE

Leading UK Industry Only Furniture

Cushion and Foam Conversion Supplier

Fibreline comfort collection.

Suitable for all shapes, sizes & sitting positions

Fibreline is a pioneering cushion manufacturer with a range of fillings to suit all price points and applications. Standard single filling options to high performance combination fillings, tested and accredited to FIRA Gold certification.

There’s no general industry rating system for cushion fillings, so

Fibreline uses a basic system to try and explain the relative look, performance and maintenance requirements.

Grades are based on independent studies and our experience on what makes the upholstery cushions comfortable.

Fibreline’s simple to follow comfort grade system is designed based on cushion resilience over time.

Low

100%

Feather

Plump Regularly

in Use

Natural

Comfort Style

100%

Fibre

Plump Regularly

in Use

Relaxed

Comfort Style

Low-Medium

Feather Encore

(3 Fillings)

Plump Regularly

in Use

Natural

Comfort Style

Medium

Foam &

Dacron

Wrap

No Plumping

Required

Tailored

Comfort Style

Medium-High

Foam

Encore

No Plumping

Required

Consistent

Comfort Style

High

Feather Encore

(2 Fillings)

Plump Regularly

in Use

Natural

Comfort Style

Fibre Encore

Plump Weekly

Casual

Comfort Style

Anchor 1

Checkout our
comfort collection

Click between tabs to see each of the cushion offerings we produce.

Click here to download PDF brochure.

Natural
comfort

Feather filled jacket with a vintage

shabby chic style look and feel.

Sink into the plush natural softness

of 100% ethically sourced feathers.

Feather filling provides unique

comfort and support.

Fibreline’s natural comfort

cushion experience!

100% Feather cushion, design charm meets comfort.

100% Feather seat cushion, a must-have for those seeking natural comfort and performance. The natural filling cushion

look exudes a vintage charm and appeal.

Experience the luxuriously soft feel of ethically sourced feathers, carefully encased within a multi pocketed construction for enhanced support and durability.

Designed to bring character to your upholstery, indulge in the plushness of the 100% Feather-filled cushion.

PRODUCT CARE

Plump cushion regularly to

maintain long-life.

DELIVERY INFORMATION

Fibreline has distribution infrastructure

that covers all of the UK and Ireland.

CERTIFICATES

All cushions comply to the latest fire and safety regulations.

COUNTRY OF ORIGIN

All Fibreline cushions are manufactured

in our state-of-the-art UK factory based

in Yorkshire.

DIMENSIONS

Made-to-order.

Custom-made design options available.

CUSHION FEATURES

- Ethically sourced feathers.

- Choice of cambric or downproof

interliner fabric covers.

- Customisable design layers.

- Shabby chic / vintage charm design.

- Natural look.

Relaxed
comfort

100% Fibre filled cases that responds

in harmony with body movement.

Snuggle up and experience the soft

unrestricted feeling of loose fibres.

Roll Carded polyester crimp fibre filling provides individual comfort and support.

Fibreline’s relaxed comfort

cushion experience!

100% Fibre cushion, the perfect wholesome comfort cushion experience.

Immerse yourself into the plush 100% fibre cushion and experience true relaxation. Crafted with spiral crimp polyester fibres, this cushion provides exceptional relaxed comfort feeling.

The 100% Fibre Cushion is filled with carded spiral crimp polyester fibres, known for their lightweight yet cosy properties. This unique combination results in a cushion that feels light, but keeps you comfy.

The unique construction of a polyester filled duvet, provides an incredibly soft casual comfort cushion.

COUNTRY OF ORIGIN

All Fibreline cushions are manufactured

in our state-of-the-art UK factory based

in Yorkshire.

DIMENSIONS

Made-to-order.

Custom-made design options available.

CUSHION FEATURES

- Carded crimp polyester micro fibres.

- Choice of Non-Woven, polycotton,

interline fabric covers.

- Lightweight.

PRODUCT CARE

Plump cushion regularly to

maintain long-life.

DELIVERY INFORMATION

Fibreline has distribution infrastructure

that covers all of the UK and Ireland.

CERTIFICATES

All cushions comply to the latest fire and safety regulations.

Tailored
comfort

Foam and Dacron combination cushion

filling with consistent cushion

recovery properties.

Cosy up on a cushion with great support and outstanding durability.

Fibreline’s tailored comfort

cushion experience!

Foam and Dacron wrap constant comfort when you need it.

A custom cut foam and dacron wrap seat delivers great tailored look and performance every time.

A foam core at its heart with the soft initial engagement courtesy of the dacron filling wrap around. Exceptional recovery after use

due to the material properties bouncing back to original shape and form.

With a range of customisable foam grades, Fibreline can find the perfect blend between performance and durability for modern

contemporary style furniture, at a price that is right for you.

COUNTRY OF ORIGIN

All Fibreline cushions are manufactured

in our state-of-the-art UK factory based

in Yorkshire.

DIMENSIONS

Made-to-order.

Custom-made design options available.

CUSHION FEATURES

- Customised foam configuration

- Customisable dacron wrap.

- High density performance seating foam.

- Consistent modern style.

PRODUCT CARE

Rotate cushion regularly to

maintain long-life.

DELIVERY INFORMATION

Fibreline has distribution infrastructure

that covers all of the UK and Ireland.

CERTIFICATES

All cushions comply to the latest

fire and safety regulations.

Casual
comfort

Multi pocketed fibre filled

jacket for casual comfort.

High grade foam core for improved

resilience and performance.

Fibreline’s casual comfort

cushion experience!

Foam and Dacron wrap constant comfort when you need it.

Immerse yourself into the plush cushion and experience true relaxation. Crafted with spiral crimp polyester fibres, this cushion provides exceptional support. The multi pocketed duvet jacket adds structure to the cushion, ensuring that it maintains its plumpness even with regular use. The high density performance seating foam offers superior support and recovery to original state.

The Encore Fibre Cushion is filled with carded spiral crimp polyester fibres, known for their lightweight yet cosy properties. This unique combination results in a cushion that feels light, but keeps you comfy.

The unique construction of a polyester filled duvet around a high resilience foam core, provides an incredibly soft casual comfort cushion.

COUNTRY OF ORIGIN

All Fibreline cushions are manufactured

in our state-of-the-art UK factory based

in Yorkshire.

DIMENSIONS

Made-to-order.

Custom-made design options available.

CUSHION FEATURES

- Carded crimp polyester micro fibres.

- Multi pocketed duvet jacket for structure.

- Choice of Non-Woven, Polycotton,

Interliner fabric covers.

- High density performance seating foam.

- Lightweight.

- Customisable design layers.

PRODUCT CARE

Rotate and plump cushion regularly to

maintain long-life.

DELIVERY INFORMATION

Fibreline has distribution infrastructure

that covers all of the UK and Ireland.

CERTIFICATES

Our cushions have all received Firagold

certificates meeting the requirements

of fire and safety regulations 1988.

Traditional
comfort

Multi pocketed feather filled

jacket for natural comfort.

High grade foam core for improved

resilience and performance.

Fibreline’s traditional comfort

cushion experience!

Encore Feather cushion, design charm meets comfort.

Feather and foam combination seat cushion, a must-have for those seeking natural comfort and performance. The natural filling cushion look exudes a vintage charm and appeal.

Experience the luxuriously soft feel of ethically sourced feathers, carefully encased within a multi pocketed construction for enhanced support and durability. The inclusion of high-quality duck feathers ensures optimal comfort, while a seating density foam insert allows for improved cushion recovery.

Designed to bring character to your upholstery, indulge in the plushness of the Encore Feather-filled cushion.

COUNTRY OF ORIGIN

All Fibreline cushions are manufactured

in our state-of-the-art UK factory based

in Yorkshire.

DIMENSIONS

Made-to-order.

Custom-made design options available.

CUSHION FEATURES

- Ethically sourced feathers.

- Choice of cambric or downproof

interliner fabric covers.

- High density performance seating foam.

- Customisable design layers.

- Shabby chic / vintage charm design.

- Natural look.

PRODUCT CARE

Rotate and plump cushion regularly to

maintain long-life.

DELIVERY INFORMATION

Fibreline has distribution infrastructure

that covers all of the UK and Ireland.

CERTIFICATES

Our cushions have all received Firagold

certificates meeting the requirements

of fire and safety regulations 1988.

Consistent
comfort

Contoured soft foam top layer

for consistent shape and comfort.

High grade foam core for improved resilience and performance.

Fibreline’s consistent comfort

cushion experience!

Encore Foam cushion for superior comfort.

Crafted foam cushion provides clean lines and exceptional comfort. The high density performance seating foam offers superior comfort, and a luxurious seating experience.

The Encore Foam cushion is lightweight, resilient with a consistent look and without question, it is very comfortable.

Designed as an alternative to polyester fibres that typically lose resilience overtime. Foam Encore is polyester free however, the unique topper construction gives an amazing

polyester like soft seating feel with great consistent recovery.

COUNTRY OF ORIGIN

All Fibreline cushions are manufactured

in our state-of-the-art UK factory based

in Yorkshire.

DIMENSIONS

Made-to-order.

Custom-made design options available.

CUSHION FEATURES

- High density performance seating

foam core.

- 3D CNC cut comfort layer top and bottom.

- Resilient.

- Consistent look.

- Lightweight.

PRODUCT CARE

Rotate cushion regularly to

maintain long-life.

DELIVERY INFORMATION

Fibreline has distribution infrastructure

that covers all of the UK and Ireland.

CERTIFICATES

Our cushions have all received Firagold

certificates meeting the requirements

of fire and safety regulations 1988.

At Fibreline, we understand the importance of maintaining focus on our upholstery manufacturing customers. In addition to our extensive cushion range, we are also able to provide all the tacking kit requirements our customers need.

One of the key advantages of our service is our ability to work with our customers electronic design files, to recreate the exact foam cutting at any shape or scale that you require. Whether you have a unique design in mind or need to match an existing piece, we have the capabilities to bring your vision to life.

With our state-of-the-art conversion equipment and specialised precision software, we are able to cut...foam, laminates, fabrics, waddings and insulators. Our production process includes a kit packing stage that allows us to produce over 1000 tacking kits per day.

To further assist you in creating the perfect foam cutting solution, our in-house technical engineers are available to discuss your needs and provide guidance. They have extensive knowledge and experience in foam conversion and cutting techniques, and can offer valuable insights to help optimise your design.

With its award winning cushion range and its large upholstery kit manufacturing facilities, Fibreline has the ability and the capacity to cope with growing demand for its products. You can be confident that Fibreline can provide the complete fillings solution when you need them, where you need them. Giving you total comfort in your fillings supply chain.

Contact us to discuss your project and discover how we can bring your vision to life.

development@fibreline-ltd.co.uk

01535 606 846

Foam conversion exclusively focused on the upholstery industry.

Foam Conversion

1.

Back cushion fillings:

Customise your fillings.

2.

Seat cushion fillings:

Customise your fillings.

3.

Inside back foam:

Customised cut and thickness.

4.

Seat foam platform:

Customised cut and thickness.

5.

Reconstitued foam:

Customised cut and thickness.

6.

White lower density foam:

Customised cut and thickness.

7.

Blue high density foam:

Customised cut and thickness.

Same comfort that you come to expect

from encore but greener for the planet!

Introducing Encore blue’s sustainable range of products. Encore cushion performance with sustainability desires at its heart. Working with like- minded supply partners, Fibreline are developing a range of cushions using increasingly sustainable raw materials. Manufactured in our facilities, where 20% of electricity is generated on-site. Products are designed with future recycling in mind, ensuring the potential of a full product life-cycle.

Embrace our environmentally friendly cushion comfort range without compromising on quality or style.

Comforting feeling for you and the planet!

All Origin™ products contain sustainably sourced plant-based polyol such as soy and castor oil as an alternative to petrochemical-based feedstocks.

Castor Oil benefits:

Castor oil is often used in medicine and skincare due to its natural anti-inflammatory, anti-bacterial and anti-fungal qualities.

Soy based polyol benefits:

Combustion Modified Ether (CME) foam products infused with soy oil-based polyols achieve the high standard of fire safety requirements set by the UK and Irish regulators.

Orbis™ is a new revolutionary collection of sustainable PU foams made from polyols sourced from recycled post-consumer foam mattresses. Orbis™ foam is Europe’s first flexible polyurethane (PU) foam made with recycled raw materials.

Featuring Vita Foam Materials

Feathers

All feathers are ethically sourced and are a by-product of the meat industry. All feathers are washed and treated with steam at 145ºC and then dried before use to ensure any bacteria or living micro-organisms are removed.

GRS certified polyester fibre is derived from recycled single use plastics such as water bottles, straws, cutlery, food containers and other items are reprocessed through specialist treatments to produce a new polyester staple raw material fibre.

On average one single sofa cushion uses the equivalent of 100 plastic bottles, that’s 100 bottles not going to landfill or polluting our oceans.

Additionally, Fibreline are working closely with our supply chain to ensure we provide GRS* certified fabrics where possible and RDS* certified feathers can be sourced. These sustainable initiatives are becoming increasingly important and Fibreline are ready to work with our partners in the introduction of such practices to the market.

* GRS: Global Recycling Scheme - RDS: Responsible Down Standard

Comfort collection overview

Material overview

Fabric Types

Non – Woven Fabric (Corovin)

Designed to be used with polyester fibre filling for cushions that are intended for use in furniture on which the visible fabric has been FR treated to BS 5852 Schedule 5.

Interliner Twill Fabric

Designed to be used with polyester fibre filling for cushions that are intended for use in furniture on which the visible fabric has not been FR treated to BS 5852 Schedule 5.

Polycotton Cambric Fabric

Designed to be used with feather filling for cushions that are intended for use in furniture on which the visible fabric has been FR treated to BS 5852 Schedule 5.

The structure of this

fabric combined with a calendering process produces a low air permeability, that prevents feather migration through the fabric. Small degree of migration sometimes appear over time.

Downproof Interliner

Twill Fabric

Designed to be used with feather filling for cushions that are intended for use in furniture on which the visible fabric has not been FR treated to BS 5852 Schedule 5.

The structure of this fabric combined with a calendering process produces a low air permeability, that prevents feather migration through the fabric. Small degree of migration sometimes appear over time.

Fibre Types

FLT218M15

Premium Seating Fibre

• Advanced 3D helicoidal fibre blend for

superior resilience.

• 15 Denier / 64mm staple length.

• Slick, non siliconised finish.

• Virgin Hollow fibre.

• Long Lasting performance helps maintain look and shape.

FibreFill Blue

GRS Certified Seating Fibre

• Conventional Saw Tooth crimp fibre.

• Excellent for use in roll carded fibre back

cushions, and feather fibre mix seat

cushions.

• 12 Dtex / Hollow / Non Siliconised

85% of the raw material used in producing Fillwell fibres are recycled plastic bottles, thereby producing a quality product with very tangible

environmental credentials.

Polyurethane Foam

All our foam is sourced from recognised and approved suppliers.

All foam products are produced to Fibreline’s tight specifications and undergo stringent quality checks at each stage of production.

Non Branded

Combustion

Modified Foams

Fibreline can supply a full range of non branded foam grades for any application in Domestic Upholstered Furniture.

Supplier sheets for relevant hardness data on each specific grade option can be provided on request.

All CM Foams pass Schedule 1 Part 1 of the BS 5852 regulations using Ignition Source 5 and a FR polyester cover.

COMFORT CUSHION RANGE A FILLING OPTION FOR EVERYONE

Fibreline comfort collection.

Checkout our comfort collection

Traditional comfort

COMFORT CUSHION
RANGE A FILLING OPTION FOR EVERYONE

Checkout our
comfort collection

Traditional
comfort